Digital picking system (pick-to-light system) used at food wholesale delivery center
■ Business
Food wholesale and delivery to medium-sized supermarkets
■ System
Picking operation for each supermarket and checking of outgoing items; 3,000 light modules
■ Requirements
Greater accuracy and lower costs are required by each supermarket
■ Results
0.01% piece picking operation error rate; 40% fewer operators needed
Easy stock-taking operation and replenishment operation
Digital picking system (pick-to-light system) used for sundries wholesale
■ Business
Sundries catalog mail-order business and delivery to mail-order customers
■ System
Carton/piece picking operation for shipping to mail-order customers; 300 light modules
■ Requirements
Greater accuracy; Reduced distribution costs; Easier operation
■ Results
0.02 % picking operation error rate; 50% shorter operation time
Easy to deal with seasonal and other trends
Digital sorting system (put-to-light system) used at game software distribution center
■ Business
Game software wholesale and delivery to shops
■ System
Piece sorting and checking operation for each retailer; 200 light modules
■ Requirements
Easy handling for delicate items; Greater accuracy; Simplified operation
Easy to deal with addition of new items; Short installation period
■ Results
0.005% sorting operation error rate
Barcode scanners used to sort items for each shop
Digital picking system (pick-to-light system) used at frozen food distribution center (-28°C)
■ Business
Frozen food distribution center delivering to restaurants
■ System
Piece and case picking operation for each restaurant; 100 light modules
■ Requirements
Reduction in long working hours for cold storage operators
■ Results
50% shorter operation time
Picking operation done by delivery staff in frozen food storage area before driving to customers
Digital picking system (pick-to-light system) used at machinery assembly plant
■ Business
Agricultural machinery plant
■ System
Assembly support system and picking operation for parts supply system
Delivery to manufacturing line from parts management area; 1,000 light modules
■ Requirements
Minimizing errors in parts picking and assembly
■ Results
0.008% picking operation and assembly error rate
Simplified and easier picking operation even for inexperienced operators
Digital sorting system (put-to-light system) used at chilled food retailing delivery center
■ Business
Chilled food (milk, yoghurt, etc) delivery to supermarkets
■ System
Digital sorting system for chilled daily food; Cart sorting operation with light modules hanging from ceiling
100 + 200 light modules (fixed duct bars / mobile duct bars)
■ Requirements
Greater accuracy and faster sorting operation
■ Results
More space available when not using system; 0.005% sorting operation error rate
Sorting mistakes reduced to provide more reliable service for the customer
For detail please email:- calvin@kaiho.com.my